solid control system
2016-11-06 22:04 Click：times
7 1 150AF/150AT/3P 冷却水罐区cooling water tank area
8 1 150AF/150AT/3P 套装水罐区casing water tank area
9 2 150AF/150AT/3P 离心机centrifugal machine
10 1 150AF/150AT/3P 钻台区driller’s area
11 1 100AF/100AT/3P 钳工材料房fitter’s material house
12 2 100AF/40AT/3P 空调air conditioner
13 1 100AF/60AT/3P 电磁涡流刹车electromagnetic eddy current brake
14 1 100AF/80AT/3P 营房区动力电源 dynamic power of camping area
15 3 150AF/150AT/3P 备用spare
16 1 200AF/200AT/3P 备用spare
208Y120V 配电盘 distribution panel
一套208Y120V，3 相四线制配电盘，配电盘通过460: 208Y120V 照明变压器二次侧供电。
One set of 208Y120V，3 phase 4 lines distribution panel, distribution panel supply second
side power through 460: 208Y120V lighting transformer.
项目
Item
数量
QTY
电压
voltage
断路器
描 述 Descriptions
2 1 200Y115 400AT/3P 生活用电备用 life electricity sapre
3 1 200Y115 40AT/3P 1#发电机房照明 generator house lighting
4 1 200Y115 40AT/3P 2#发电机房照明 generator house lighting
5 1 200Y115 40AT/3P 3#发电机房照明 generator house lighting
6 1 200Y115 40AT/3P 4#发电机房照明 generator house lighting
7 1 200Y115 40AT/3P 辅助发电机房照明assistant generator house lighting
8 1 115 16AT/1P rig123.net' target='_blank'>SCR 房内照明 rig123.net' target='_blank'>SCR lighting in house
9 1 115 32AT/1P SCR 插座 SCR plug base
10 4 115 40AT/1P 固控区照明 solid control area lighting
11 1 115 16AT/1P 泵区照明 pump area lighting
12 1 115 40AT/1P 钻台区照明 driller’s area lighting
13 1 115 16AT/1P 水灌区照明 water tank lighting
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14 1 115 16AT/1P 油灌区照明 oil tank lighting
15 4 115 40AT/1P 井场照明 lighting on site
16 2 115 40AT/1P 井场房 houses on site
17 1 115 40AT/3P 备用 spare
18 2 115 40AT/1P 备用spare
19 2 115 16AT/1P 备用spare
20 1 115 16AT/1P DWA 电机加热 motor heating
22 1 115 16AT/1P DWB 电机加热 motor heating
22 1 115 16AT/1P RT 电机加热 motor heating
23 1 115 16AT/1P MP1A 电机加热 motor heating
24 1 115 16AT/1P MP1B 电机加热 motor heating
25 1 115 16AT/1P MP2A 电机加热 motor heating
26 1 115 16AT/1P MP2B 电机加热 motor heating
27 1 115 16AT/1P MP3A 电机加热 motor heating
28 1 115 16AT/1P MP3B 电机加热 motor heating
29 3 115 16AT/1P 备用 spare
30 1 115 16AT/1P 36V 变压器 transformer
电磁涡流刹车控制器 electromagnetic eddy current break controller
涡流刹车进线电源为 460VAC, 60HZ，3φ。输出为0-320VDC 可调，额定输出电流为80ADC 。
涡流刹车控制器具有过流保护和操作电路断电保护，提供断水保护接口。涡流刹车控制器包括以下内
容：
项目
I Item
数量
QTY
描 述Descriptions
1 1 司钻控制手柄 driller control handle
2 1 SIEMENS 可控柜整流桥总成 controllable silicon commutation bridge
assembly
3 1 变压器, 35KVA. transformer
电控房 electric control house
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动力控制房长不大于12500mm，宽不大于3000mm，高3000mm。房子的底部具有起吊和
拖拉结构，满足自背车装车要求。房子的框架用结构钢连续焊接而成，外侧墙和房顶采用12#钢
板，所有的拐角都经弯曲加工及缝焊而成，没有钢体本身尖角暴露。房子底梁为12 x 45#钢。房
子的三面墙用整体发泡做隔热处理，地板和装插头座的端墙则不作隔热处理。房内用5 毫米厚的
层状胶合板全包，不靠设备的墙面则包有彩板。房内过道全长铺有氯丁橡胶垫。
Power control house is less than 12500mm long and less than 3000mm wide and is
3000mm high. Bottom of the house has lifting crane and dragging structure so as to meet
requirements of truck load. Frame of the house is welded from structural steel, outside wall
and house roof adopt 12# steel plate. All corners have been under bent treatment and seam
welding, and is finely welded. Floor bar of the house is made from 12*45# steel. Three wall of
the house is entirely frothed for heat insulation, while headwall for planking and connector will
not under heat insulation treatment. The house is decorated by 5mm laminated wood in layers;
walls not beside equipments will be decorated by color plate. Passageway of the house is laid
with CR cushion.
房子带有两个门，其中一个门正对一号发电机。向外推开门把手，门向外开。房子配有两个
3 万大卡空调。空调是美国TRANE 公司分体式的，压缩机和盘管部分装在房体外一端的撬台上，
其顶部不高于房顶。空调室内及安装在房子的内部。可控硅桥产生的热空气则通过柜子顶部与房
顶之间的空间循环到空调系统中去。
The house has two doors, and one of them is opposite to No.1 generator. Push door
handle outward, let the door outward opened. The house is equipped with two air conditioners.
The air conditioner is separate style from American TRANE Company, the compressor and coil
pipe section are respectively installed on the skid stage outside the house, the roof of which
should not higher than the roof of the house.
房内用四组115V 60Hz 荧光灯照明。照明灯装在房内吊顶上。房内设紧急照明灯，该照明灯
以电池作后备电源并有自充电功能。用于维护保养作业。
There are four groups of 115V 60Hz fluorescent lights in house for lighting. The
illuminating lamps installed on the suspending roof of house. There are emergence illuminating
lamps, they are used for spare battery and has the self-charging functions. They used for
maintenance work.
发电机输出的电流经动力控制房上的动力线进口送到SCR 系统。控制电缆通过接插件将
SCR 系统和发电机组连接。动力线进口与SCR 柜在同一侧。直流电通过单头接插件从房子一端
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的接线板上输出。直流控制电缆接插件，钻机交流电输送及控制电缆输出接插件都向下倾斜45
度以减小电缆上的应力。
The current outputted from generator transformed to SCR system through inlet of power
lines of power control house. The control cables connected the SCR system with generator
through connectors. The inlet of power lines and SCR cabinet are in the same side. DC
outputs through the single connector from one side of house. DC control cable connector, the
AC output of rig and control cable outputting connectors all tilt down 450 in order to decrease
the press of cables.
房子的制造过程包括除锈及内、外两层都喷漆，即环氧树脂底漆及白色的聚氨脂表漆。房体
的防腐处理应能够适应海洋型潮湿气候环境。变压器和两个空调冷凝器及绞车动力刹车电阻箱安
装在房子的另一端。
The manufacturing process of house includes the rust removel, surface and inside
painting, and epoxy resin primer, white polyhydrogen grease surface coating. The
anti-corrosion treatment of house should be suitable for the sea humid climate environment.
The transformer, two air condition condensers and resistance box of power breaker of
drawworks are installed in one side of the house.
SCR 柜及发电机控制柜内部的控制电缆线采用金山DRA 单芯仪器电缆线，根据需要，其额
定电压为600 伏或2000 伏，包有阻燃聚丙烯纤维绝缘层，工作温度高达摄氏125 度。这些电缆
的设计满足海洋钻井平台对控制电缆的要求。
SCR cabinet and control cables in side of generator control cabinet adopt the Jinshan
DRA monoconductor instrument cables, the rated voltage is 600V or 2000V according to
requirement, there is anti-ignite mekralon isolation layer on the surface, the working
temperature reaches high to 1250. These designs of cables meet the requirements of marine
drilling platform for control cables.
Page 69 of 102
CIRCUIT SYSTEM/EARTHING SYSTEM
井场照明和交流电机控制系统/ 电路系统/接地系统
8-1 AC motors Control mode:
交流电机控制方式:
- The AC motors more than 10 kW are controlled by MCC.
- 超过30 kW 交流电机由MCC 控制.
- The AC motors less than 10 kW are controlled near equipment.
- 小于30 kW 交流电机由邻近设备控制.
- Explosion proof junction boxes are installed in both end of mud tanks.
- 防爆接线盒安装在泥浆罐端部两侧.
8-2 Well site lighting and AC motor Control System
井场照明和交流电机控制系统
Qty.: 1 SET
数量：1 套
一 设计原则 design principles
− 井电设计、制造依据“安全、可靠、移运方便、运行经济、满足HSE 要求”的原则进行设计
Well site electric equipments’ design and manufacturing should comply with the principle
of “safe, reliable, convenient to transmit, economical in operation and meet HSE
requirements”
− SY/T0025-95 《石油设施电气装置场所分类》
SY/T0025-95 ”petroleum equipment electric device area classification”
− API RP 500B 《石油设施电气设备的区域分类推荐作法》中第B 章《确定陆上和海上固定
式与可移式平台钻井装置与生产设施内分类场所的程度与范围的推荐意见》。
API RP 500B “recommended area classification practice of petroleum equipment electric
device” chapter B “recommendation on decision of onshore and offshore fixed and movable
platform drill unit and degree and scope of area classification inside manufacturing facilities ”
− GB 50058-92 《爆炸和火灾环境电力装置设计规范》
GB 50058-92 “design specification for electric equipments under explosion and fire”
− GB3836.1-2000 《爆炸性气体环境用电气设备》第1 部分： 通用要求( 对应于
IEC60079-0:1998)
GB3836.1-2000 “electric equipments used in explosion gas environment” section 1:
requirements for common use (for IEC60079-0:1998)
− GB3836.2-2000《爆炸性气体环境用电气设备》第2 部分隔爆型“d”
Page 70 of 102
GB3836.2-2000 “electric equipments used in explosion gas environment” section 2
flame-proof type “d”
− GB3836.3-2000《爆炸性气体环境用电气设备》第3 部分增安型：“e”
GB3836.3-2000 “electric equipments used in explosion gas environment” section 3 ampere
increasing type: “e”
− GB3836.8-2000《爆炸性气体环境用电气设备》无火花电气设备“n”。
GB3836.8-2000 “electrical equipments used in explosion gas environment” sparkles electric
equipment “n”
− SY/T6276-1997 ISO/CD14690《石油天然气工业、健康、安全与环境管理体系》
SY/T6276-1997 ISO/CD14690 “health, safety and environment management system of
petroleum industry”
二 主要技术要求main technical requirements:
− 额定电压： 动力系统 480V 三相+PE 线
− rated voltage: power system 480V 3 phases+PE line
− 照明系统 208V/110V 三相五线制
− lightening system: 208V/110V 3 phases 5 lines
− 额定频率： 60Hz rated frequency: 60Hz
− 环境温度： -30℃～+55℃ environmental temperature: -30℃～+55℃
− 相对湿度： +20℃时≤90% relative humidity: +20℃时≤90%
procedure
− 适用野外露天作业，搬家安装方便 fit for camp operation, and convenient for
moving and installation
− 安全、可靠、操作方便 safety, reliable and easy for operation
2.1 隔爆型接线箱和控制箱结构要求 requirements for flame-proof junction box and control
box structure
− 箱体密封条采用金属密封加防雨罩。Cabinet seal twig adopts metal seal plus rain cover.
− 箱体螺丝采用优质不锈钢材料，并有防脱落结构 cabinet screw adopts high quality stainless
steel and has anti-falling structure
− 标牌在设计上考虑美观实用(中/英文) design of name plate should be pragmatic and
beautiful.
2.2 灯及灯杆、金具的要求 requirements for light, light bar and gold apparatus
− 采用防爆荧光灯具，配南京单脚灯管，井架灯带安全链。 Adopt expolison-proof fluorescent
Page 71 of 102
lamp, equipped with Nanjing single leg fluorescent tube, mast light has safety chain.
− 井架灯具采用两种固定方式。Mast light adopts 2 kinds of anchorage.
− 灯杆及金具采用镀锌处理，表观质量良好。Light bar and gold apparatus adopts galvanizing
treatment, good surface quality
2.3 其它技术要求 other technical requirement
− 采用上海南洋电缆厂的通用YCW 橡套软电缆；use universal YCW oak case soft cable of
Shanghai Nanyang cable plant;
− 动力采用宝鸡友泰插接件，照明插接件采用宝鸡友泰插接件；adopt plugging device from
Baoji Youtai, and lightening from Baoji Youtai.
− 罐侧面安装壁式电缆槽。Install wall cable groove on tank side.
− 主要电器元件为“施耐德”和“罗可威尔”产品；main electric equipments use the brand of
“Schneider” and “Rockwell”.
− 整个系统安全、可靠、操作方便；the whole system is safe, reliable and easy for operation
− 罐侧面壁式电缆槽底部距离循环罐侧面不小于30mm。
− 所有线鼻子镀锌，所有线头用热缩管缩紧，A 相、B 相、C 相的色标分别为：黑、兰、红；
现场每条电缆带中/英文标示牌。All line nose must be galvanized, all line ends use firing
shrinkage tube to shrink, the color code for A , B, C phase is respectively black, blue and
red.
三 技术说明 technical instruction:
3.1 固控系统 solid control system
− 每台30KW 以上的电机均单独供电，控制单元设在SCR/MCC 房的配电柜内；动力线和控制
线经过泥浆罐端部的“防爆动力配电箱”，沿着罐侧电缆槽敷设到电机。在现场用“防爆控制按
钮”就地控制；30kW 以下电机，由SCR/MCC 提供电源，在防爆动力配电箱内设置防爆磁力
启动器，罐面合理位置设置防爆控制箱，集中控制，就地操作。所有开关加锁停装置，罐与
罐之间采用接插件连接，罐面设备的电缆从罐侧边通过镀锌管布线到设备。进电机的电缆用
“防爆隔拦”在钢管端部缩紧后通过防爆软管到电机。每罐设置3 套双管防爆荧光灯，除沙泵、
离心泵、剪切泵处各设置一套双管防爆荧光灯。搅拌器由隔爆型控制开关控制，就近操作。
振动筛、一体化泥浆清洁器、离心机均只供电源，控制器由设备自带。补给泵由司钻操作台
及就地均可控制。每罐备用一路60A 动力电源和25A 照明电源。
Each motor above 30kw supplies power independently, control unit is set in distributing
cabinet of SCR/MCC room; power line and control line connect to motor from
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“explosion-proof power distributing cabinet” in butt of mud tank along cable duct at tank
side. On well site, use the “explosion-proof control button” to control well site condition;
motors below 30kw are powered by SCR/MCC, set explosion-proof magnetic starter in
explosion-proof power distributing cabinet, set explosion-proof control box at right place of
tank surface so as to centralize control and operate at well site. Add locking device to all
switches, connect tanks by connector, route the cables of tank equipments from tank side
to equipment through galvanized conduit. Set 3 sets of double-barrelled explosion-proof
fluorescent lamp to each tank, and 1 set to each desander, centrifugal pump and cut pump.
Agitator is controlled by flame-proof control switch. Shale shaker, integrated mud cleaner,
centrifugal machine are only equipped with power supply, control device is self-supplied.
Make-up pump is controlled by driller’s console and at well site. each tank is equipped
with one line of 60A power and 25A lightening power.
− 主要配套内容main mating content:
序号
Item
名 称name
数量
Qty
备注note
1
防爆荧光灯40W×2
explosion-proof fluorescent
lamp 40W×2
25
其中每罐面设3 支，各泵仓各设一支for each tank
surface, 1 for each pump warehouse
2
防爆应急荧光灯40W×2
explosion-proof emergency
fluorescent lamp 40W×2
3 套
安装于泥浆罐梯子处install beside ladder of mud
tank
3
防爆投光400W
explosion-proof projector
6
罐面4 套（分布在泥浆罐的四角）、泥浆泵2 套
（一套在罐面，一套在SCR 房）4 for tank
surface(distribute in four corner of mud tank),
2 for mud pump(one in tank surface and one
for SCR room)
4
隔爆型动力配电箱
flame-proof power
distribution box
16
含电机防爆磁力启动器和照明控制电路（含水罐）
每个设置一路备用include motor explosion-proof
magnetic starter and lightening control circuit
(include water tank)
Page 73 of 102
6
升降式灯架telescope light
shelf
21
8
防爆控制开关箱
explosion-proof control
switch box
7 每个设置一个备用set one for each
9 各种电缆all cables
全套
full set
10
壁式电缆槽wall cable
groove
全套
full set
11
金属穿线管metal thread
tube
全套
full set
12
铜线鼻子等辅件
accessories like copper
nose
全套
full set
3.2 工业水罐industry water tank
− 由就近的泥浆罐供电，设置1 台隔爆型动力箱和照明箱，用于控制四台水泵。安装4 套防爆
荧光灯。Powered by near mud tank, set 1 flame-proof power box and lightening box, so as
to control four water pumps. Install 4 sets of explosion-proof fluorescent lamp.
−
序号
ite
m
名 称name
数量
qty
备注note
1
防爆荧光灯40W×2
explosion-proof
fluorescent lamp
40W×2
6
2
防爆应急荧光灯40W×2
explosion-proof
emergency fluorescent
lamp 40W×2
1 套I
set
Page 74 of 102
5
升降式灯夹灯架elevation
light clip and light shelf
4
6
防爆控制开关箱
explosion-proof control
switch box
2
7 电缆cable
全套
full
set
8 电缆槽cable groove
全套
full
set
9
金属穿线管metal thread
tube
全套
full
set
10
铜线鼻子等辅件
accessories like
copper nose
全套
full
set
3.3 油罐区 oil tank area
− 提供一路动力线路和一路照明线路。安装1 套防爆荧光灯。设置一台隔爆型控制箱，用于控
制两台油泵。提供一路60A 备用动力，一路25A 备用照明。 Provide one line of motor circuit
and one line of lightening circuit. Install one set of explosion-proof fluorescent lamp. Set
one explosion-proof control box, for controlling two oil pumps. Provide one line of 60A
emergency power, and one line of 25A reserve lightening device.
序号
item
名 称 name 数量 Qty 备注note:
1
防爆荧光灯40W×2
Explosion-proof fluorescent
lamp 40W×2
3
2
隔爆型控制箱 flame-proof
control box
3
Page 75 of 102
3
升降式灯架 elevation light
shelf
3
4 电缆 cable 全套 full set
5
金属穿线管 metal thread
tube
全套full set
6
铜线鼻子等辅件 accessories
like copper nose
全套full set
3.4 钻台区 drill floor area
− 提供一路动力电源、一路照明电源。在司钻控制室后部偏房内设置一台防爆动力配电柜；一
台防爆照明配电柜。用于钻台区的动力和照明配电。用接插件连接钻台照明灯具、防爆投光
灯等。Provide one line of power supply, one lightening electric supply. Set one
explosion-proof power distribution cabinet in doghouse which is at the back of driller’s
console; set explosion-proof lightening distribution cabinet for power supply and lightening
distribution of drill floor area. Connect drill floor lightening tools and explosion-proof
projector by connector.
序号
item
名 称 name 数量 Qty 备注 note:
1
防爆荧光灯40W×2
Explosion-proof
fluorescent lamp 40W×2
25 套
25 sets
井架上使用，备用1 套，左偏房3 只，右偏
房3 只 for usage on mast, 1 set for
emergency, 3 for left dog house, and 3 for
right doghouse
2
防爆应急荧光灯40W×2
Explosion-proof
emergency fluorescent
lamp 40W×2
4 套
4 sets
二层台1 套 one set for racking board
钻台面2 套、备用1 套 two sets for drill floor,
1 set for emergency use.
3
防爆信号灯
explosion-proof signal
light
1 套
1 set
闪烁型 glimmer type
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4
防爆投光灯
explosion-proof projector
10 套
钻台6 套（安装于左右偏房顶部各2 套、钻
台井口2 套）、钻台底面照井口4 套
6 sets for Drill floor (2 for each left and right
doghouse top, and 2 for drill floor well
head), 4 sets for drill floor base
5 接插件 connector
全套
Complete
set
6
防爆分线盒
explosion-proof pull box
全套
comple
te set
7 电缆 cable
全套
comple
te set
8
金属穿线管 metal thread
tube
全套
comple
te set
9
接插件安装座、管卡等辅件
Accessories such as
connector fix basis, pipe
clamp, and etc.
全套
comple
te set
10
钻台动力/照明配电柜
Drill floor power/lightening
distribution cabinet
2 台 2
sets
3.3 发电房区 generator room
− 提供两路动力线路和一路照明线路。安装3 套防爆荧光灯。设置一台隔爆型控制箱。提供一
路60A 备用动力，一路25A 备用照明。Provide two power lines and one lightening line.
Install 3 set of explosion-proof fluorescent lamp. Set one explosion-proof control box.
Provide one line of 60A reserve power, and one line of 25A reserve lightening.
items 名 称name 数量Qty 备注note
Page 77 of 102
1
防爆荧光灯40W×2
explosion-proof
fluorescent lamp
40W×2
12
2
隔爆型控制箱
explosion-proof
control box
4
3 电缆 cable
全套
complete
set
4
金属穿线管 metal
thread tube
全套
complete
set
5
铜线鼻子等辅件
accessories like
copper line nose
全套
Complete
set
3.5 防喷器 BOP
− 提供一路动力电源接口。Provide power supply interface
3.6 接地系统 earthed neutral system
− 配备全接地极及相应的黄绿双色35mm2 接地线，配备天车上避雷针和黑色70mm2 引下线。
Equipped with complete earth connecting and homologous yellow-blue double color
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