XJ850 Configuration list of well repairing machine
2016-12-19 21:05 Click：times
| XJ850 Configuration list of well repairing machine | |||||||
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• nominal rig123.net' target='_blank'>drilling depth capability 4000m (4 1/2 "drill pipe) • maximum hook load 2250kN • rope 5 x 6 (Shun Chuan) • winch type single drum, with EATON WCB236 auxiliary brake • winch rated input power 735kW (1000HP) Max fast rope pull 280kN - drilling wire rope diameter up to 32mm - type derrick mast type, double hydraulic lifting Derrick - clearance height 38m - the floor height of 6m - table beam headroom 4.924m - opening diameter of rotary 520mm diameter (20 integrant ") - host diesel power units * 470kW * 2 The effective volume of the mud tank fand 160m - mud pump power units 1300HP * * 2 |
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| NO | NAME | Technical description | specifications | QTY | UNIT | PRICE | SPARE |
| 1 | |||||||
| 1.1 | chassis |
The chassis is self-propelled, girder using high strength steel plate, special technology, tooling and welding, the shape of the "ii". The axle arrangement for the top three after four. The first and second bridge steering driving axle, the bridge driven steering axle, steering hydraulic booster. Fourth bridge air suspension drive axle, fifth, six to seventh through the drive axle, air suspension bridge using floating bridge. Driving axle belt pulley, bridge difference and pneumatic locking. Using all wheel brake, each bridge is equipped with brake air chamber. All chassis control operations are centered in the cab. • drive type 14 * 10 Minimum turning diameter 42m • maximum gradient 20% Minimum ground clearance 311mm • maximum limit speed 45km/h Wheelbase 1350+1350+4300+1350+1350+1350 Cab type: single - head single paranoid type • maximum allowable total mass 80000kg |
KL5552TCZD | 1 | SET | ||
| 1.1.1 | The front wheel spare tire |
tire：18-22.5 The wheels：22.5×14.AA |
1 | SET | |||
| 1.1.2 | The rear spare tire |
tire：12-20 The wheels：8.5-20 |
1 | SET | |||
| 1.1.3 | Oil supply system | Tank volume：400L×2 | 1 | SET | |||
| 1.1.4 | The oil cylinder | Y3030 | 4 | SET | |||
| 1.2 | Power transmission system | ||||||
| 1.2.1 | The diesel engine | Inline six-cylinder, four stroke, water-cooled diesel engine | CAT C18/630HP | 2 | SET | ||
| 1.2.2 | Hydraulic transmission |
The gear ratio： 0.67/1/1.35/2.01/2.68/4/R5.12 |
Allison M6620AR | 2 | SET | ||
| 1.2.3 | And trunk |
Speed ratio：1/1.55/1 Maximum input torque：18kN.m Maximum input speed：2500rpm |
BCX180A | 1 | SET | ||
| 1.2.4 | Angle gearbox |
Speed ratio：1.667 Maximum input torque：24kN.m Maximum input speed：2500rpm |
1 | SET | |||
| 1.2.5 | Wheel transmission case |
Speed ratio：1.667 Maximum input torque：14kN.m Maximum input speed：2500rpm |
JX140 | 1 | SET | ||
| 1.2.6 | The shaft and the chain box | Maximum torque：15000N.m | 1 | SET | |||
| 1.3 | DRAWWORK |
Single drum winch, the main brake for the disc brake, brake assist EATON WCB236，Drum drive lebus rope slot。Winch in accordance with API spec 7 k specification, API markers。 • Maximum input power 735kW |
JC28 | 1 | SET | ||
| 1.3.1 | Main drum |
• barrel length: 1037mm • barrel diameter: 630mm The diameter of the wire rope: - up to 32mm • Max fast rope pull: 280kN • Max fast rope speed: 1.5m/s • rope capacity (4 layers):270m Clutch type: ATD330H |
1 | SET | |||
| 1.3.2 |
Main brake (including hydraulic station) |
Brake disc diameter: 1500mm Brake disc thickness: 76mm Brake caliper quantity: 4 working pliers, 2 safety tongs |
PZ40/2250 | 1 | SET | ||
| 1.3.3 | Auxiliary brake |
• brake torque: 66.67kN (air pressure 0.55MPa) • maximum slip speed: 475rpm • maximum free wheel speed: 700rpm • thermal power: 969.4kW • cooling water displacement: 492.1L/min |
EATON WCB236 | 1 | SET | ||
| 1.3.4 | Auxiliary brake cooling system | Forced cooling system, containing 8m3 tank, radiator, fan, water pump and pipe etc. | 1 | SET | |||
| 1.4 | Crane |
With auxiliary pulley 2, comply with API 4F specification • maximum hook load: 2250kN - the main pulley diameter: 915mm • pulley number: 6 - pulley groove diameter: - 32mm - sand pulley diameter: - 610mm |
TC225 | 1 | SET | ||
| 1.5 | derrick |
Section, type: mast, double hydraulic hoisting The maximum static hook load: 2250 kn • work height: 38 m 3 ° Angle: Platform height: 22 m, 23 m, 24 m Wind resistance: full stand of 110 km/h • comply with API standard 4 f |
JJ225/38-K | 1 | SET | ||
| 1.5.1 | Cylinder head |
Effective travel: 1500mm Max pull: 150kN Working pressure: 14MPa |
Y15160 | 2 | SET | ||
| 1.5.2 | Telescopic cylinder | 2 | SET | ||||
| 1.5.3 | Lifting oil cylinder | Three stage expansion | 2 | SET | |||
| 1.5.4 | Dead rope fixing device | Refer to weight table | JZG250 | 1 | SET | ||
| 1.6 | Car hook |
Compliance with API Apec 8C specification. • maximum hook load: 2250kN - pulley diameter: - 915mm • pulley number: 5 - pulley groove diameter: - 32mm |
YG225 | 1 | SET | ||
| 1.7 | The floor |
Type: parallelogram structure Mesa height: 6M - clearance height: 4.9M • mesa area: 7.2m * 10.3M • slewing beam maximum static load: 3450kN • root box capacity: 4000m (4 1/2 "DP") |
DZ225/6 | 1 | SET | ||
| 1.7.1 | V type ramp | 1 | SET | ||||
| 1.7.2 | Ship type base | 1 | SET | ||||
| 1.7.3 | Catwalk | 1 | SET | ||||
| 1.7.4 | Base attachment | Ladder, fence, etc | 1 | SET | |||
| 1.8 |
turntable (including master bushing) |
The drift diameter: 698.5 mm Ø Maximum speed: 300 RPM |
ZP275 | 1 | SET | ||
| 1.8.1 | Rotary table mat | 1 | SET | ||||
| 1.9 | The faucet |
• maximum hook load: 2250kN • maximum working pressure: 35MPa |
SL225 | 1 | SET | ||
| 1.1 | Drilling wire rope | The West Shandong steel coreØ32mm，1000m；符合API Spec 9B规范 | 6×19S+IWRC | 1 | volume | ||
| 1.11 | Hydraulic winch | Maximum pull：50kN | YC-5 | 2 | SET | ||
| 1.12 | The driller control room | With the pneumatic control, hydraulic control, instrument display, drilling parameter instrument, with swivel chair, electric heating plate, loudspeaker, 1.5P single system of explosion proof air conditioning, anti slip mats; window for laminated glass, with wiper, indoor electrical explosion. | 1 | SET | |||
| 1.12 | Hydraulic system |
The hydraulic system comprises a hydraulic torque converter to drive the pump device with oil pump, the actuator has 2 derrick telescopic cylinder 2, derrick extension cylinder, 4 leg cylinder, 2 cylinder hydraulic winch cathead, etc.. • hydraulic oil pump / quantity P25/2 table • pump maximum displacement 165 L/min • system work pressure 14MPa Hydraulic oil model: Winter L-HM32/ wear-resistant hydraulic oil Summer L-HM22/ wear-resistant hydraulic oil |
1 | SET | |||
| 1.13 | Gas path system |
The gas path system driven by the engine air compressor to supply compressed air for pneumatic system, the storage tank, the interlock valve for chassis and special device for gas supply, by the valve to control the execution of the original. • gas tank capacity 320L • air compressor maximum displacement 888 L/min • system work pressure 0.8MPa |
1 | SET | |||
| 1.14 | Electrical system |
Low voltage and high voltage electrical control system. Low voltage control system is powered by diesel generator, working voltage 24V, mainly used for operating control system lights and diesel engine start High pressure control system is controlled by explosion-proof control box (AC220V), water circulation cooling line power system (AC380V). |
1 | SET | |||
| 2 | Machine pumps | ||||||
| 2.1 | Mud pump |
Type three cylinder single acting piston type The maximum diameter of cylinder liner - 180 o * 305mm * stroke Rated punch 120s/min • rated power 956kW - type gear herringbone gear Gear speed ratio 3.81:1 • maximum pressure 35MPa |
F-1300 | 2 | EA | ||
| 2.2 | The diesel engine |
12 hours power: 1000 kw Maximum speed: 1500 RPM |
G12V190PZL1 | 2 | EA | ||
| 2.3 | Is the car reducer | 2 | EA | ||||
| 2.4 | The shaft | DOX300F-280 | 2 | SET | |||
| 2.5 | Transmission device | 2 | SET | ||||
| 2.6 | base | Diesel engine base and mud pump base | 2 | SET | |||
| 2.7 | The attachment | 2 | SET | ||||
| 2.8 | Infusion pump | 45kW | SB6"X8" | 2 | EA | ||
| 2.9 | The manifold | 4"×35Mpa | 1 | SET | |||
| 2.10 | The riser |
• Φ diameter of 103 mm (4)" 35 mpa, working pressure |
1 | SET | |||
| 2.11 | Fire hose |
• length 14.5m Diameter 4" • work pressure 35MPa |
1 | SET | |||
| 3 | Slurry circulation system | ||||||
| 3.1 | Mud tank |
Total volume: 160m3 Tank size: 9000 x 2800 x 2400mm |
4 | SET | |||
| 3.2 | Vibration sieve | 4P, 处理量≥200m³/h, 线性, 单筛,2×2.2。 | HZS270-4P-PTS | 2 | SET | ||
| 3.3 | Vacuum degassing device |
The capacity of 200-240 - m after/h • 22 kw + 3 kw power |
HCQ240-N-B | 1 | EA | ||
| 3.4 | Desander |
• cyclone diameter and quantity: 12 * * 2 - processing capacity: 240m fand /h Motor power: 0.4kW |
HCS300×2-C | 1 | EA | ||
| 3.5 | Mud removing device |
• cyclone diameter and quantity: 4 * * 12 - processing capacity: 200m fand /h Motor power: 0.4kW |
HCN100×12-C | 1 | EA | ||
| 3.6 | Sand pump |
200m - /h - 34m flow fand head • power 55kW • rpm 1450rpm |
HSB8×6×14 | 4 | EA | ||
| 3.7 | Metering pump |
80m - /h - 28m flow fand head • power 11kW • rpm 1450rpm |
HSB4"×3"×13-Z | 1 | EA | ||
| 3.8 | Agitator | • power 7.5kW • rpm 58rpm | HJB-7.5 | 5 | EA | ||
| 3.9 | Agitator | • power 11kW • rpm 58rpm | HJB-11 | 6 | EA | ||
| 3.10 | Mud gun | Pressure 4MPa | 2" | 11 | EA | ||
| 3.11 | Aggravated pry | 1 | SET | ||||
| 3.12 | Piping, valves and accessories | 1 | SET | ||||
| 4 | Generator Set | 82 | |||||
| 4.1 | Alternator |
Power: 400kW Voltage: 400V/230V Frequency: 50Hz |
VOLVO TAD1241GE | 1 | SET | ||
| 4.2 | Alternator |
Power: 200kW Voltage: 400V/230V Frequency: 50Hz |
VOLVO TAD734GE | 1 | SET | ||
| 4.2 | Generator room | SIZE：9000×2800×2800mm | 1 | SET | |||
| 5 | MCC and lighting systems | 100 | |||||
| 5.1 | MCC 房 | Power supply section: the host district, solid control system, mud pump and water tank group, 380V/50Hz | 1 | SET | |||
| 5.2 | Wellsite explosion-proof lighting system | 220V/50Hz | 1 | SET | |||
| 6 | Well control system | 132.3 | |||||
| 6.1 | Universal blowout |
Size: - 350mm Maximum working pressure: 35Mpa (5000PSI) Applicable scope: 0- - 350mm Applicable medium: oil gas water and H2S mud. |
FH35-35 | 1 | SET | ||
| 6.2 | Single ram blowout |
Connection type: under wire flange Size: - 350mm Maximum working pressure: 35Mpa (5000PSI) Applicable scope: 0- - 350mm |
FZ35-35 | 1 | SET | ||
| 6.3 | Double ram blowout |
Connection type: under wire flange Size: - 350mm Maximum working pressure: 35Mpa (5000PSI) Applicable scope: 0- - 350mm |
2FZ28-35 | 1 | SET | ||
| 6.4 | Drilling four pass |
Size: - 350mm Maximum working pressure: 35Mpa (5000PSI) |
FS35-35 | 1 | SET | ||
| 6.5 | Flexible choke&kill hose | Nominal diameter: 4 ", 5000 PSI (35MPa) containing liquid control box | 1 | SET | |||
| 6.6 | Blowout control device |
Control unit: 6 Fuel tank volume: 1120L Engine power: 18.5kW Rated working pressure: 21MPa Accumulator volume * quantity: 40L * 16=640L |
FKQ640-6 | 1 | SET | ||
| 6.7 | High pressure hose | High pressure fire hose 1 ", 10m/ root, 35Mpa total of 36 | 1 | SET | |||
| 6.8 | Inner nozzle line | 4 1/16"×5000PSI ×6 | 2 | SET | |||
| 6.9 | Manual plate valve | 4 1/16"×5000PSI ×3 | 1 | SET | |||
| 6.10 | Liquid moving plate valve | 4 1/16"×5000PSI ×1 | 1 | SET | |||
| 7 | Air source system | 30 | |||||
| 7.1 | Air compressor |
Displacement: 5.5m3/min Air pressure: 1 Mpa Motor: 380V/50HZ 37kW |
SA37 | 2 | SET | ||
| 7.2 | Miniature cold dry machine |
Rated handling: 6.8 (m3/min) Working pressure: 0.6-1.0Mpa Power: 2.1kW |
HAD-6HTF | 1 | SET | ||
| 7.3 | air receiver | Consists of 2 filters, 2 2m3 gas tanks, control valves and pipeline components | 1 | SET | |||
| 7.4 | Gas source room | SIZE：9000×2800×2800mm | 1 | SET | |||
| 8 | Oil water tank | 32 | |||||
| 8.1 | tanks | SIZE：9000×2800×2600mm | 40m3 | 1 | SIZE | ||
| 8.2 | Elevated tank | 30+5m3 | 1 | SET | |||
| 9 | Auxiliary tool | 37.2 | |||||
| 9.1 | Hydraulic-pneumatic drilling Tong | ZQ203-100 | 1 | SET | |||
| 9.2 | Hydraulic casing tongs | TQ340-35 | 1 | SET | |||
| 9.3 | B type hanging clamp | Q86-324×75 | 1 | SET | |||
| 9.4 | Rings | DH250 | 1 | SET |
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